Completed the repair and recycling of 43 items,M88 appSaved more than 370,000 yuan;Expand the types of self-study equipment,Reduce repair costs by 150,000 yuan;21 items of innovation and efficiency achieved,Created value of more than 400,000 yuan...
Since this year,The coal washing plant of Hanjiawan Coal Company deeply explores the potential of cost reduction and efficiency improvement,Through cost control、Repair the old and reuse them、Technological innovation and other means,Hold on to the word "surrender" to the end,Put the word "increase" into practice,Gather the strength of all employees to sing a "good voice" of reducing costs and increasing efficiency。
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“Be sure to make production preparations in advance,The boot time must be controlled within 15 minutes,Avoid causing equipment to idle。”“Position workers must inspect frequently,Pay attention to the motor、Reducer temperature,Do not allow bearings to operate at high temperatures。”
In order to fully mobilize the enthusiasm of all employees to participate in cost reduction and efficiency improvement、Initiative,The coal washing plant is based on actual production,Implement management of production processes, equipment and facilities,To improve equipment integrity rate and startup rate,A forward-looking consciousness that everyone is responsible for。
The coal washing plant accurately controls the entire production process of the system,Pay close attention to the indicators in each time period and never relax,Especially the media system、Circular diversion、Fault weak points, etc.,Based on coal quality and coal quantity、Coal slime water concentration,Adjust the frequency of adding medicine in time;By warehouse storage,Reasonably regulate the amount of coal carried,Keep efficiency M88 appstable、Balanced production。
"During production,We control the media in real time、Pharmacion、Consumption of water, electricity, etc.,By optimizing the production process,Minimize indicator consumption,Compress cost expenditure。" said Zhang Lin, director of the coal washing plant。
On this basis,In terms of equipment management in coal washing plant,Receive from materials、Use、Recycling and other aspects are all handled by dedicated personnel,Check the issuance ledger、Range and quantity。The material clerk will check the actual consumption of the equipment every day,Achieve daily clearing and monthly closing,Effectively deepen and implement fine management。
The savings achieved through “repair”
“We regularly inspect all types of equipment one by one,Repair used equipment if it can be repaired,If it cannot be repaired, remove the intact parts and use them as spares,Resolutely eliminate waste of accessories and materials。"Zhang Jie, the business manager of the coal washing plant, revealed his "cool trick" to save money。
In daily work,The coal washing plant encourages employees to use their brains diligently in repairing old items and recycling them,Motivate employees to repair old items and reuse them、The enthusiasm and creativity of saving and creating efficiency,Deeply dig into the "gold content" of waste materials,Achieve "utilization of waste materials"。
“The screen plates that are not too badly worn can be reused after repair welding,Can save more than 20,000 yuan in screen material costs per month。" Zhang Jie said happily while counting the number of repairs and scraps,“A total of 21 scrap screen plates for repair welding were recycled in the first half of the year,2 sieve baskets,Use waste scraps to transform 8 offset adjustment devices。”
In addition,The coal washing plant implements an incentive mechanism for repairing and reusing waste materials,Develop cost assessment indicators,Incorporate the material usage rate of each team into the monthly assessment,Reward the good and punish the bad。Waste rollers to be eliminated、sieve plate、Processing and repairing of electrical equipment, etc.,Restore original performance、Reuse。First half of the year,The coal washing plant has completed a total of 43 repairs and recycling items,M88 appSaved more than 370,000 yuan。
Benefits created by “creation”
Achieving cost reduction and efficiency improvement does not rely solely on the word "province",Technological Innovation、The "mass entrepreneurship and innovation" of all employees is to promote production、Saving costs,A powerful weapon to create benefits。For this,Coal washing plant drives development with innovation,Actively explore “new paths” to reduce costs and increase efficiency。
Coal washing plant is oriented to reduce costs and increase efficiency,Adhere to digital intelligence empowerment,Exploring the potential for efficiency gains。Optimize each protection system of each belt conveyor,Effectively improve the safe operation coefficient of the belt;Introduction of intelligent dosing、Smart introduction、Remote power outage system,Greatly reduces the labor intensity of post workers,Effectively improve work efficiency...
On this basis,The coal washing plant continues to strengthen its independent innovation capabilities,In response to the "stuck neck" problem encountered during the production process,Establish a "Treatment Team",Pass minor reforms、Optimizing work processes and other methods,In the m88 casino reviewfirst half of the year, more than 20 production problems were solved,Laid a solid foundation for the district team to reduce costs and increase efficiency in the production process。
As of the end of June,A group of creative people、The effective innovation results have been gradually used in the coal washing plant production system,Homemade new type of offset adjustment stand、Pipeline blockage early warning device、Application of innovative achievements such as xanthate pump filtration processing device,Promote cost reduction and efficiency improvement to produce "golden fruits",Received unanimous praise from employees。(Ai Feng)