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Hanjiawan Coal Company has a “way” to reduce costs and a “way” to increase efficiency
Release time: 2023-08-16     Author: Ai Feng    Views: 3502    Share to:

August 14, 1:00 pm,The maintenance workshop of the coal washing plant of Hanjiawan Coal Company is bustling,The sweating welding operator is busy repairing the old screen plate。"Reused after repair welding,We can save more than 20,000 yuan in screen material costs every month。"Two people who are repairing the welding screen plate are counting the accounts on their fingers。

Since M88 gamethe third quarter,The company’s coal washing plant deeply explores the potential of cost reduction and efficiency increase,By optimizing production organization、Strictly control material consumption、Insist on measures such as repairing old items and recycling them,Hold on to the word "surrender" to the end,Put the word "increase" into practice,Strive to promote cost reduction and efficiency improvement and achieve new results。

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M88 app

Clean coal recovery rate 31.4%,Media consumption reduced by 0.12kg/ton of coal,Equipment safe operation rate 100%,Product qualification rate 100%...

In the centralized control room of the coal washing plant,Groups of production data scroll on the large LED screen,"About quality improvement。"About quality improvement、Increase quantity、Three key points to improve efficiency,We will cultivate our existing resources intensively,All indicators have improved year-on-year,Maximize benefits。" Factory Director Zhang Lin introduced。

Always,The coal washing plant accurately controls the entire production process of the system,Pay close attention to the indicators in each time period and never relax,Especially the media system、Circular diversion、Fault weak points, etc.。Based on coal quality and coal quantity、Coal slime water concentration,Adjust the frequency of adding medicine in time;By warehouse storage,Reasonably regulate the amount of coal carried,Keep efficiency stable、Balanced production。

"During production,We increase the critical time、Key Personnel、Key positions、Strength of control of key equipment,Control density and drug consumption indicators in real time。”Deputy director Wang Meng took out his mobile phone,View the relevant data of uploaded reports for each position。Through precise control of all aspects,All technical indicators have achieved new breakthroughs。

In addition,After analyzing and summarizing the overall situation of various product quality indicators,Always control the raw coal position at around 55%,Effectively avoid the adverse impact M88 gameon coal quality due to the large drop into the warehouse;Multiple measures are taken to reduce the content of residual coal in washed raw coal,Avoid system disorder caused by excessive slime。

On this basis,Scientifically formulate equipment maintenance plan,Organize dedicated personnel to conduct dynamic inspection and maintenance every day,From the passive emergency repair of "if it's not broken, don't fix it",Change to preventive maintenance of proactive planned maintenance,Resolve discovered problems in a timely manner,Eliminate equipment hazards in advance,Ensure the stability of the entire production system、Efficient operation。

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Strictly control the "loss points" of material consumption

“Pay attention to recycling some waste materials during work,It can also reduce material costs,You can also add team performance appraisal。”Recently,Feng Jian, the leader of the third production shift in the coal washing plant, after get off work,Recycled used bolts from a class、Screw cap、Snap pads and other small parts are "turned in" one by one。

Like Feng Jian,Collecting used parts after work、Old Bolt、Scraps, etc.,has become a normal work routine for all cadres and workers in the coal washing plant。In recent years,Due to the aging of the equipment、Affected by various factors such as coal quality changes,Consumption of various materials remains high,How to save expenditure and reduce consumption is the "hard nut" before everyone。

In order to save costs,The coal washing plant pays close attention to the implementation of the material management system,We have successively formulated systems such as the "Management Measures for Material Recruitment" and the "Management Measures for Equipment Maintenance",Further strengthen cost control。At the same time,Vigorously publicize the importance and specific measures of cost control,Require cadres and workers to proceed from reality,Start from everyone,Start from around you,Start from scratch,Strictly control material consumption。

Strictly control the picking of materials、Material supervision、The "Three m88 casinoPasses" between the old and the new,Link the completion of material plan with team performance,Enhancing employee cost awareness。Persistence statistics for each class、Check material consumption,Strengthen follow-up inspection and assessment,Make it clear to the end、Situation clear,Put an end to material waste。

Meanwhile,Make good use of existing inventory,Persist in conducting a thorough and detailed inventory of existing supplies and materials every month、Inventory,Avoid the loss of materials due to inventory backlog。Strictly implement the planned requirements for various materials and materials,Put an end to blind purchasing,Reduce the occupation of inventory funds,Laying a solid foundation to achieve the goal of cost reduction and efficiency increase。

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Increase the "gain points" of repairing old items and reusing them

If you can make your own, don’t buy it,Those who can cultivate themselves should not cultivate externally,Don’t throw away a component easily,Repairing old items and recycling them has become the new normal in coal washing plant production。

"Recycle 5 waste screen plates on August 10th,1 sieve basket,3 relay protectors,Two water pipes for flushing the ground..."

In the material warehouse of the coal washing plant,The first thing Song Yuanqing, a material clerk, does when he goes to work every day,It is compared with the material list records uploaded by employees in the WeChat work group,Carefully check and sort out various materials for recycling。

“Recycled waste materials are carefully processed,can be turned into urgently needed materials in production。"Song Yuanqing said,"In daily work,We reshape waste materials、Rust removal、Repair welding、Spray painting and other treatments,Returning waste materials to ‘jobs’,Effectively improve the utilization rate and turnover rate of equipment。”

To urge employees to establish the idea of ​​"living a tight life",Coal washing plant gives full play to the role of "baton" in assessment,Improving the assessment and management measures for material M88 gamerecycling, reuse, repair and waste,Implementing “saving incentives、Excess Penalty" Reward and Punishment Mechanism,Use the waste materials to the maximum extent possible。

Issue assessment indicators for each team every month on repairs and recycling,Based on the qualified number of repairs and scraps,Reasonable division of reward intervals,At the same time, double penalties will be imposed on teams that fail to meet targets and cause material waste。Since M88 gamethe third quarter,The coal washing plant passed the repair and recycling of 47 items,Saved more than 300,000 yuan in material costs。

Gathering sand into a tower、Gathering one’s arms into fur。Today,One thing that cadres and workers have to do every day is to settle accounts。Compare in accounting、Increase in comparison,Start from scratch、Start from small things,Maximize expenditure and consumption reduction,Strive to create a "new engine" for cost reduction and efficiency improvement,Provide strong impetus for the company’s high-quality development。(Ai Feng)